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Two-wheeler Key Lock Assembly Line
Manual + Robotic Hybrid Assembly & Test System | Developed by NDAPL
2880
Assy / Shift
18
Total Stations
16m x 2.5m
Oval Conveyor Layout
2x SCARA
Auto-Screw Stations
System Flow
01
Child Part Assembly
16 manual stations — sub-assy to final build
02
Auto Screwing
2x Mitsubishi SCARA robotic stations
03
Leak & Function Test
ATEQ leak test + full assy functional test
04
Data Logging
Centralised VB software line data capture
Pass
Synced to Customer MES
Key Features
Hybrid Line Architecture
16 manual + 2 automated stations on one flexi-link oval conveyor
Robotic Auto-Screwing
Mitsubishi SCARA robots deliver consistent, repeatable screw-fastening
ATEQ Leak Testing
Inline pneumatic leak test built into the station sequence
Functional Verification
Complete assembly functional testing prior to pack-out
Centralised VB Software
Real-time monitoring & control across all 18 stations
Customer MES Integration
Line data synced directly to the customer facility MES
Layout & Control Architecture
| Conveyor & Layout | Automation & Data |
|---|---|
|
Flexi-link conveyor, oval layout Dimensions: 16m (L) x 2.5m (W) 18 stations in sequential flow |
2x Mitsubishi SCARA — auto screwing Centralised line data on VB software Direct MES integration with customer facility |
Line Overview
NDAPL’s two-wheeler key lock assembly line is a purpose-built, 18-station system arranged on a flexi-link conveyor in a compact 16m x 2.5m oval layout. Sixteen manual stations carry out sequential child-part assembly through to final product build, while two automated stations use Mitsubishi SCARA robots for precision screw-fastening. Select stations incorporate ATEQ-based pneumatic leak testing and complete assembly functional testing to validate every unit before pack-out. The entire line runs at 2880 assemblies per shift, with all station data centralised on NDAPL’s proprietary VB-based software and integrated directly with the customer facility’s MES for real-time traceability.
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