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System Flow

01

Manual Load

Station 1 (each indexer): operator loads switch body / base component

02

Auto Assembly

Glue dispensing, pressing, clinching, auto child-part feeding

03

Auto Testing

ATEQ leak test + in-line functional test

04

Log & Sort

VB software logs result; synced to customer MES

Pass

Traceable report generated

Key Features

Tri-Indexer Rotary Platform

3 independent rotary indexers x 6 stations each — 18 stations total for high-speed parallel assembly

Auto Glue Dispensing & Press-Fit

Precision glue dispensing followed by pressing and clinching for secure, repeatable joints

Auto Child-Parts Feeding

Feeders auto-supply child components at every station — no manual handling after load-in

ATEQ Leak Testing

In-line leak test on every switch using ATEQ testers to verify hermetic sealing

Functional Testing

100% in-line electrical / mechanical functional check before pack-out

Centralised VB + MES Integration

All line data centralised on in-house Visual Basic software, integrated with customer facility MES

Key Specification

STATION LAYOUT
Indexer 1

S1

Manual

S2

Auto

S3

Auto

S4

Auto

S5

Auto

S6

Auto

Indexer 2

S1

Manual

S2

Auto

S3

Auto

S4

Auto

S5

Auto

S6

Auto

Indexer 3

S1

Manual

S2

Auto

S3

Auto

S4

Auto

S5

Auto

S6

Auto

OUR TEAM EXPERTISE

Our team brings deep, hands-on experience designing and commissioning rotary-indexer assembly lines — PLC-based indexing, servo press/clinch control, auto glue dispensing, ATEQ leak-test integration — achieving 3,600 assemblies/shift with minimal operator intervention.

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